Automatic Cable Tray Roll Forming Machine (50-300mm)
Fully automatic, gantry through-shaft cable tray roll forming machine for producing double arc edge cable trays with a base width of 50–300 mm and a height of 50 mm. The line integrates decoiling, servo leveling & feeding, 180T punching, cutting and 28-pass roll forming into one continuous process — delivering high precision (±1.5 mm), stable output of 5–12 m/min, and minimal labor.
Why Choose This Cable Tray Roll Forming Machine
- Fully Automatic Line — Active decoiler → servo leveling & feeding → punching → conveyor → roll forming → output, all in one pass.
- Double Arc Edge Forming — Specialized 28-pass roll forming produces smooth, burr-free double arc edges on the small side.
- Wide Range 50–300 mm — One machine covers base widths from 50 mm to 300 mm at 50 mm height.
- Heavy-Duty 5T Decoiler — Hydraulic expansion mandrel handles coils up to φ1500 mm OD, 5-ton load capacity.
- High Precision — Length/width tolerance ±1.5 mm, bending angle 90° ± 2°.
- Trusted Components — INVT inverter, Delixi/Chint controls, Harbin bearings, Ruibofeng gearbox.
Product Overview
The 50–300 mm Automatic Cable Tray Roll Forming Machine is a 300-type gantry through-shaft production line engineered for continuous, high-volume manufacturing of steel cable trays with double arc edges. It rolls Q235 cold-rolled steel and galvanized strip from 0.5 mm to 1.5 mm thick into finished trays measuring 50–300 mm wide × 50 mm high, in fixed lengths of 2500 mm.
From raw coil to finished tray, the entire workflow is automated: the hydraulic decoiler feeds strip into an 11-roll servo leveling, punching and cutting integrated unit, then a 180-ton punch processes holes, and the strip passes through the conveyor platform into the 28-pass roll forming section before exiting on the powerless output table.
Forming Process Flow
Active Decoiler → Servo Leveling & Feeding (integrated) → Punching → Conveyor Platform → Roll Forming → Output
Feed direction: left in, right out.
Technical Specifications
Machine Conditions
Main Technical Parameters
Finished Product Range
Supply Scope & Configuration
1. Decoiler (Pay-off Reel)
- Hydraulic expansion mandrel + electric uncoiling
- Inner diameter expansion range: φ460–520 mm
- Max coil outer diameter: φ1500 mm
- Load capacity: 5 tons
2. Leveling, Punching & Cutting Integrated Unit
- 11-roll leveling (3 upper / 4 lower, plus one feeding group front and rear)
- Leveling roller diameter: 100 mm
- Leveling motor: 4 KW
3. Punch Press
- 180-ton punch (Hebei brand)
4. Mold / Die
- Custom tooling included
5. Small Edge Roll Forming Section
- Shaft diameter: φ50 mm, shaft material 45# steel
- Forming passes: 28
- Main motor power: 5.5 KW × 2
- Auto open/close motor: 1.5 KW × 2
- Roller material: Cr12
- Drive: chain drive
6. High-Speed Platform
- 3 m roller feeding table (×1)
- Main motor power: 1.5 KW
- Electric open/close
7. Output Platform
- 3 m platform, roller (idler) type, powerless
Key Brands & Components
Note: Brands listed are for main equipment; auxiliary parts not included. Brands may vary by production batch — actual components prevail.
Applications
The double arc edge cable trays produced by this line are widely used in:
- Power plants, substations & electrical infrastructure
- Commercial buildings, data centers & telecom rooms
- Industrial plants, oil & gas, and chemical facilities
- Tunnels, metro & municipal cabling projects
Frequently Asked Questions (FAQ)
Q1. What size of cable tray can this machine produce? The machine produces cable trays with a base width of 50–300 mm and a fixed height of 50 mm, with a small-side double arc edge. Standard workpiece length is 2500 mm.
Q2. What steel thickness and material does it support? It rolls 0.5–1.5 mm Q235 cold-rolled steel or galvanized sheet, with a strip width of 150–450 mm.
Q3. What is the production speed? 5–12 m/min, depending on product length and the number of punched holes.
Q4. Is the line fully automatic? Yes. The process runs automatically from decoiling, servo leveling & feeding, 180T punching, cutting, through 28-pass roll forming to output.
Q5. What power supply is required? 380V / 50Hz / 3-phase, with a total installed capacity of approximately 50 KW. Air source: 0.5 m³/min at 0–0.7 MPa.
Q6. What is the dimensional accuracy? Length/width tolerance ±1.5 mm and bending angle 90° ± 2°.
Get a Quote
Looking for a reliable automatic cable tray roll forming machine for 50–300 mm double arc edge trays? Contact us today for pricing, lead time, and a customized configuration.
