Flared Edge Cable Tray Roll Forming Machine 100-600mm
Flared edge cable tray roll forming machine 100-600mm produces heavy-gauge steel cable trays with precision servo-tracking flared edges, in base widths of 100-600 mm, side heights of 40-100 mm and 1.2-2.0 mm thickness. With 31-pass forming, φ65 mm 40Cr shafts, Cr12MoV HRC58-62 rollers and hydraulic rib pressing, it delivers strong, accurate, high-speed flared cable tray production at 8-16 m/min.
Flared edge cable tray roll forming machine 100-600mm is a fully automatic production line built to manufacture heavy-gauge steel cable trays with precision servo-tracking flared edges, in base widths of 100–600 mm, side heights of 40–100 mm, and 1.2–2.0 mm thickness. With 31-pass roll forming, φ65 mm 40Cr shafts, Cr12MoV HRC58-62 rollers and hydraulic rib pressing, it delivers strong, accurate, high-speed flared cable tray production at 8–16 m/min with ±1.5 mm accuracy.
Ideal for cable tray factories producing flared / flanged trays, heavy-gauge electrical infrastructure suppliers, and OEM fabricators needing multi-size, thick-wall output.
Why Choose This Flared Edge 100-600mm Cable Tray Roll Forming Machine
- Servo Tracking Flaring — Dedicated servo-tracking flaring unit forms precise flared edges in line with the forming process.
- Wide Multi-Size Range — 7 base widths (100 / 200 / 300 / 400 / 450 / 500 / 600 mm) and 5 side heights (40 / 50 / 60 / 80 / 100 mm).
- Heavy-Gauge Capacity — Rolls 1.2–2.0 mm Q235B cold-rolled, hot-rolled and galvanized steel sheet.
- 31-Pass Forming — φ65 mm 40Cr shafts with Cr12MoV rollers at HRC58-62 for maximum strength and durability.
- Hydraulic Rib Pressing — Cylinder press-down bottom reinforcing rib for rigid, high-quality trays.
- High-Speed Production — Inline punching and forming at 8–16 m/min.
- Compact Layout — Robust cast-iron housing line in a space-saving 20 m footprint.
Product Overview
The flared edge cable tray roll forming machine 100-600mm is a heavy-duty production line built for continuous manufacturing of wide, thick steel cable trays with flared (flanged) edges. It rolls Q235B cold-rolled, hot-rolled and galvanized strip from 1.2 mm to 2.0 mm thick into finished trays with base widths of 100–600 mm and side heights of 40–100 mm, in fixed lengths of 3000 mm.
The forming line uses 31 passes with φ65 mm 40Cr shafts and Cr12MoV rollers hardened to HRC58-62. A cast-iron housing structure with chain drive, replaceable shims between slider housings, and a manually adjustable lifting-linkage gap ensures stable, precise forming. The bottom reinforcing rib is formed by a cylinder press-down system, and a dedicated 2.3 KW servo-tracking flaring unit produces the flared edge before the tray exits on the powerless output platform.
Forming Process Flow
Roll Forming → Servo Tracking Flaring → Output
Technical Specifications
Machine Conditions
Main Technical Parameters
Finished Product Range
Supply Scope & Configuration
1. Roll Forming Section
- Shaft diameter: φ65 mm, shaft material 40Cr
- Forming passes: 31
- Main motor power: 5.5 KW × 3
- Open/close motor: 1.5 KW × 2
- Roller material: Cr12MoV, hardness HRC58-62
- Bottom reinforcing rib: cylinder press-down type (450 size adjusted via rib-pressing roller)
- Cast-iron housing, chain drive
- Replaceable shims between slider housings
- Lifting-linkage adjustable gap (manual)
- Servo-tracking flaring with 2.3 KW servo motor + flaring die
- Powerless output platform
2. Output Platform
- 3 m platform, roller (idler) type, powerless
3. Hydraulic Station
- Multiple solenoid valve groups
- Solenoid relief valve
- Cooling system
Key Brands & Components
Note: Brands listed are for main equipment; auxiliary parts not included. Brands may vary by production batch — actual components prevail.
Applications
The flared edge cable trays produced by this 100-600mm line are widely used in:
- Power plants, substations & high-load electrical infrastructure
- Large commercial buildings, data centers & telecom rooms
- Heavy industrial plants, oil & gas, and chemical facilities
- Tunnels, metro, ports & municipal cabling projects
Frequently Asked Questions (FAQ)
What size of cable tray can this machine produce? The flared edge cable tray roll forming machine 100-600mm produces trays with base widths of 100 / 200 / 300 / 400 / 450 / 500 / 600 mm and side heights of 40 / 50 / 60 / 80 / 100 mm, at a fixed length of 3000 mm.
What is servo-tracking flaring? A dedicated 2.3 KW servo-driven flaring unit forms the flared (flanged) edge in line with the roll forming process, ensuring precise, consistent flared edges along the full tray length.
What steel thickness and material does it support? It rolls 1.2–2.0 mm Q235B cold-rolled, hot-rolled or galvanized sheet, with a strip width of 194–814 mm.
What is the production speed? 8–16 m/min with inline punching, depending on product length and the number of punched holes.
What power supply is required? 380V / 50Hz / 3-phase.
What makes the forming section so durable? It uses 31 forming passes with φ65 mm 40Cr shafts and Cr12MoV rollers at HRC58-62, a cast-iron housing structure, and cylinder press-down rib forming — engineered for heavy-gauge, high-volume production.
Request a Tailored Configuration
Looking for a reliable flared edge cable tray roll forming machine 100-600mm with servo-tracking flaring? Contact us today for lead time, technical drawings and a customized configuration tailored to your tray spec.