Heavy Duty Cable Tray Roll Forming Machine 50-600mm
Heavy duty cable tray roll forming machine 50-600mm manufactures large steel cable trays up to 600 mm wide, 100 mm high and 2.0 mm thick in one fully automatic pass. With a 40 m heavy-frame line, INVT control, servo feeding, inline punching & cutting and HRC58-62 rollers, it delivers rugged, high-capacity production for wide-span cable tray manufacturers.
Heavy duty cable tray roll forming machine 50-600mm is a fully automatic, heavy-frame production line built to manufacture large steel cable trays up to 600 mm wide, 100 mm high and 2.0 mm thick in one continuous pass. Spanning a 40 m heavy-duty line with INVT control, servo leveling & feeding, inline punching and cutting, and hardened HRC58-62 Cr12 rollers, it delivers rugged, high-capacity output and tight ±1 mm accuracy for wide-span cable tray manufacturers.
Ideal for heavy-gauge cable tray factories, large-scale electrical infrastructure suppliers, and OEM fabricators producing wide and thick-wall trays.
Why Choose This Heavy Duty 50-600mm Cable Tray Roll Forming Machine
- Wide & Heavy-Gauge — Produces trays up to 600 mm wide, 100 mm high and 2.0 mm thick (6 forming sizes).
- Fully Automatic — Decoiling → servo leveling & feeding → punching → cutting → conveyor → roll forming → output.
- Hardened Rollers — φ65 mm 45# steel shafts with Cr12 rollers at HRC58-62 for long service life.
- Heavy-Frame 40 m Line — Robust structure engineered for continuous heavy-duty production.
- Wide Material Range — Rolls Q235B cold/hot-rolled steel and galvanized sheet, strip width 150–850 mm.
- Inline Punching & Cutting — Servo feeding with integrated punching and cutting at 8–12 m/min.
- High Precision — Length/width tolerance ±1 mm, bending angle 90° ± 2°.
Product Overview
The heavy duty cable tray roll forming machine 50-600mm is a heavy-frame, gantry-type production line built for continuous, high-capacity manufacturing of wide and thick steel cable trays. It rolls Q235B cold-rolled, hot-rolled steel and galvanized strip from 0.7 mm to 2.0 mm thick into finished trays from 50×50 mm up to 600×100 mm, in fixed lengths of 3000 mm.
From raw coil to finished tray, the workflow is fully automated: the 6-ton decoiler (max coil width 1200 mm) feeds strip into an 8-roll servo leveling and feeding unit, then a 180-ton punch processes holes and cutting, and the strip passes through the 4 m heavy roller conveyor into the 25-pass roll forming section before exiting on the output table.
Forming Process Flow
Active Decoiler → Servo Leveling & Feeding → Punch (Punching & Cutting) → Conveyor Platform → Roll Forming → Output
Feed direction: left in, right out.
Technical Specifications
Machine Conditions
Main Technical Parameters
Finished Product Range
Supply Scope & Configuration
1. Coil Decoiler (Pay-off Reel)
- Max load capacity: 6 tons
- Max coil width: 12–1200 mm
- Coil inner diameter: φ460–520 mm
- Coil outer diameter: ≤ φ1600 mm
- Hydraulic expansion + electric uncoiling
- Expansion power 3 KW, uncoiling power 5.5 KW
2. Leveling & Servo Feeding Integrated Unit
- 8-roll leveling
- Leveling roller diameter: 90 mm
- Leveling motor: 4 KW
3. Punch Press
- 180-ton punch (punching & cutting)
4. High-Speed Platform
- Heavy-duty roller feeding table: 4 m
- Main motor power: 1.5 KW
- Electric open/close motor: 0.75 KW
5. Roll Forming Section
- Shaft diameter: φ65 mm, shaft material 45# steel
- Forming passes: 25
- Main motor power: 5.5 KW
- Auto open/close motor: 1.5 KW
- Roller material: Cr12, hardness HRC58-62
6. Output Platform
- 3 m platform, roller (idler) type, powerless
7. Hydraulic Station
- Multiple solenoid valve groups
- Solenoid relief valve
- Cooling system
- Motor power: 5.5 KW
- Oil tank capacity: 300 L
Key Brands & Components
Note: Brands listed are for main equipment; auxiliary parts not included. Brands may vary by production batch — actual components prevail.
Applications
The heavy-gauge cable trays produced by this 50-600mm line are widely used in:
- Power plants, substations & high-load electrical infrastructure
- Large commercial buildings, data centers & telecom rooms
- Heavy industrial plants, oil & gas, and chemical facilities
- Tunnels, metro, ports & municipal cabling projects
Frequently Asked Questions (FAQ)
What size of cable tray can this machine produce?
The heavy duty cable tray roll forming machine 50-600mm produces steel trays from 50×50 mm up to 600×100 mm, covering 6 forming sizes, at a fixed length of 3000 mm.
What steel thickness and material does it support?
It rolls 0.7–2.0 mm Q235B cold-rolled, hot-rolled steel or galvanized sheet, with a strip width of 150–850 mm.
What is the production speed?
8–12 m/min with inline punching and cutting, depending on product length and the number of punched holes.
Is the line fully automatic?
Yes. It runs automatically from decoiling, servo leveling & feeding, 180T punching and cutting, through 25-pass roll forming to output.
What power supply is required?
380V / 50Hz / 3-phase, with a total installed capacity of approximately 40 KW.
What makes this a heavy duty machine?
It handles the widest and thickest range in the series — up to 600 mm wide and 2.0 mm thick — with φ65 mm hardened shafts, HRC58-62 Cr12 rollers, and a robust 40 m heavy-frame structure for demanding production.
Get a Quote
Looking for a reliable heavy duty cable tray roll forming machine 50-600mm for wide-span, thick-wall steel cable trays? Contact us today for pricing, lead time, and a customized configuration.
